Introduction
Welcome to our blog post on the applications and working process of lab scale mini tablet press. If you're in the business world, you've probably heard of tablet presses before. But have you ever wondered how they work on a smaller scale? In this article, we'll explore the uses of lab tablet press machines in various industries for research and development purposes. We'll also introduce you to the Kin-Tech Lab Scale Single Sided Rotary Tablet Press and its features. So, let's dive in and discover the world of lab scale mini tablet presses!
Applications and Working Process of Lab Scale Mini Tablet Press
Use of Lab Tablet Press Machine in various industries for research and development
The Lab Tablet Press Machine, specifically the Kin-Tech Lab Scale Single Sided Rotary Tablet Press, is a compact tabletop machine that is widely used in industries for research and development purposes. This machine is particularly useful for formulation development and small batch tablet production. It is designed to exceed the highest cGMP requirements and incorporates advanced technology to ensure modern ergonomic aspects and efficient tablet production.
Introduction to the Kin-Tech Lab Scale Single Sided Rotary Tablet Press
The Kin-Tech Lab Scale Single Sided Rotary Tablet Press is a highly efficient and easy-to-operate machine. It is designed to meet the needs of pharmaceutical and relevant industries for research and development purposes. This machine can produce simple and precise tablets from powder. It operates automatically, filling, pressing, and ejecting tablets continuously. It is widely used in pharmacy, chemical, food, and metallurgy industries.
Features of the Kin-Tech Lab Scale Single Sided Rotary Tablet Press
The Kin-Tech Lab Scale Single Sided Rotary Tablet Press comes with several notable features. It is available in three different models: 8 Station with "D" Type, 10 Station with "B" Tooling, and 12 Station with combined "D", "B", and "BB" Type. These models cater to different requirements in research and development, ensuring flexibility in tablet production.
The machine is designed in compliance with cGMP (Current Good Manufacturing Practices) and all contact parts are made of AISI 316, while non-contact parts are made of AISI 304. This ensures the highest quality standards in tablet production.
The Kin-Tech Lab Scale Single Sided Rotary Tablet Press is known for its simple and convenient operation, changeover, cleanliness, operator protection, and ease of maintenance. It is designed to strictly comply with cGMP regulations and is equipped with standard tooling, eliminating the need for special tooling.
The machine is highly versatile and can simulate R&D scale tablet press with a maximum capacity of 18,000 tablets per hour. Despite its compact size, it incorporates most of the features found in standard medium-batch tablet presses. It also comes with an AC Frequency Variable Speed Drive for the turret and an open-type fixed gravity feed frame.
Safety features are also integrated into the design of the Kin-Tech Lab Scale Single Sided Rotary Tablet Press. It includes a safety acrylic guard with a limit switch and all controls are placed outside the compression zone for added safety. Additionally, an overload relay control is included to prevent accidents.
Optional Features of Lab Scale Mini Tablet Press
- Pre Pressing system
- Rotary force powder feeder
- PLC controls with HMI Touch Screen Interface
In conclusion, the Kin-Tech Lab Scale Single Sided Rotary Tablet Press is a highly efficient and versatile machine that is widely used in research and development for small batch tablet production. Its compact design, ease of operation, and optional features make it an ideal choice for various industries.
Salient Features of Lab Scale Single Sided Rotary Tablet Press
Design compliance with Current Good Manufacturing Practices (cGMP)
The Kin-Tech Lab Scale Single Sided Rotary Tablet Press is designed to comply with the highest cGMP requirements. It incorporates advanced technology to ensure modern ergonomic aspects and efficiency in tablet production. The machine is built with a heavy-duty structure made from MS painted material to avoid vibration during operation.
Material details of contact and non-contact parts
All contact parts of the tablet press are made from AISI 316 stainless steel, while non-contact parts are made from AISI 304 stainless steel. This ensures the highest level of hygiene and prevents contamination of the tablets.
Availability of different models of the Kin-Tech Lab Scale Single Sided Rotary Tablet Press
The Kin-Tech Lab Scale Single Sided Rotary Tablet Press is available in three different models: Tooling 8 Station with "D" Type, 10 Station with "B" Tooling, and 12 Station with combined "D", "B", and "BB" Type. This allows for flexibility in choosing the right model for specific formulation development and small batch tablet production needs.
Simplicity and convenience of operation, changeover, cleanliness, and maintenance
The Lab Scale Single Sided Rotary Tablet Press is designed for ease of use. It features motorized operation as well as a hand wheel system for manual operation. All moving parts are covered with stainless steel coverings for safety. The machine is compact and has a small footprint, making it easily movable. It also has an outside hopper for powder feeding, simplifying the operation process. Additionally, the machine is easy to clean and maintain, with all contact parts easily dismantled for cleaning.
Maximum capacity of the tablet press
The Lab Scale Single Sided Rotary Tablet Press has a maximum capacity of 18,000 tablets per hour. This high production capacity makes it suitable for both research and development purposes as well as small-scale production.
Variable speed drive for turret, tablet thickness setting, weight adjustment, and speed controls
The tablet press is equipped with an AC frequency variable speed drive for the turret, allowing for precise control over the tablet production process. Tablet thickness setting, weight adjustment, and speed controls are located outside the machine for easy access and adjustment.
Safety features including lower guard and upper guard
To ensure operator safety, the Lab Scale Single Sided Rotary Tablet Press is equipped with a lower guard made from stainless steel and an upper guard made from acrylic glass. Both guards have limit switches for added safety. All controls are located outside of the compression zone to prevent accidents. The machine also has overload relay controls for additional safety measures.
In conclusion, the Lab Scale Single Sided Rotary Tablet Press from Kin-Tech is a compact and efficient machine designed for formulation development and small batch tablet production. It offers compliance with cGMP standards, ease of operation and maintenance, and high production capacity. With its safety features and versatility, it is an ideal choice for research and development in the pharmaceutical, chemical, food, and metallurgy industries.
Optional Features of Lab Scale Mini Tablet Press
Pre Pressing system
The Lab Scale Mini Tablet Press offers the optional feature of a pre-pressing system. This system allows for the pre-compression of the powder before the final tablet compression takes place. Pre-pressing helps to improve the uniformity and strength of the tablets, resulting in higher quality products.
Rotary force powder feeder
Another optional feature of the Lab Scale Mini Tablet Press is the rotary force powder feeder. This feature ensures a consistent and accurate feeding of the powder into the compression zone. The rotary force powder feeder helps to prevent clogging or uneven distribution of the powder, resulting in tablets with precise dosages.
PLC controls with HMI Touch Screen Interface
The Lab Scale Mini Tablet Press is equipped with PLC controls and an HMI (Human-Machine Interface) touch screen interface. This advanced control system allows for easy operation and monitoring of the tablet press. The touch screen interface provides a user-friendly experience, allowing operators to set and adjust various parameters such as tablet thickness, weight, and speed.
With the optional features of a pre-pressing system, rotary force powder feeder, and PLC controls with an HMI touch screen interface, the Lab Scale Mini Tablet Press offers enhanced capabilities and efficiency for formulation development and small batch tablet production. These features contribute to the production of high-quality tablets with precise dosages and improved uniformity.
Safety Features of Lab Scale Mini Tablet Press
Acrylic guard with limit switch
The lab scale mini tablet press is equipped with an acrylic guard that has a limit switch. This safety feature ensures that the machine cannot be operated when the guard is open. The limit switch acts as a sensor and prevents any accidental start-up or operation of the machine when the guard is not in place. This helps to protect the operator from any potential harm or accidents.
Placement of controls for safety
All the controls of the lab scale mini tablet press are placed outside of the compression zone for safety purposes. This means that the operator does not need to reach into the machine while it is in operation to adjust or control any settings. By keeping the controls outside of the compression zone, the risk of accidents or injuries is significantly reduced.
Overload relay controls
The lab scale mini tablet press is also equipped with overload relay controls. These controls ensure that the machine does not operate beyond its maximum capacity or load. If the machine experiences an excessive load or strain, the overload relay controls will automatically shut down the machine to prevent any damage or accidents. This safety feature helps to protect both the machine and the operator.
In addition to these specific safety features, the lab scale mini tablet press also incorporates other safety measures to ensure the overall safety of the operation. The machine is designed to comply with cGMP (Current Good Manufacturing Practices) standards, which ensures that it meets the highest safety and quality standards in the pharmaceutical industry.
Overall, the safety features of the lab scale mini tablet press, such as the acrylic guard with limit switch, placement of controls for safety, and overload relay controls, are crucial in preventing accidents and protecting the operator during the tablet production process. These safety measures not only ensure the well-being of the operator but also contribute to the overall efficiency and productivity of the machine.
Conclusion
In conclusion, the lab scale mini tablet press is a versatile and essential tool for research and development in various industries. The Kin-Tech Lab Scale Single Sided Rotary Tablet Press offers numerous features that make it a convenient and user-friendly machine. Its compliance with Current Good Manufacturing Practices ensures high-quality tablet production. The availability of different models allows for customization based on specific requirements. The simplicity of operation, changeover, cleanliness, and maintenance make it a practical choice. With safety features like acrylic guards and overload relay controls, the lab scale mini tablet press ensures the safety of operators and the integrity of the process.
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