Comprehensive Overview of G Series Dry-Bag Isostatic Press

Introduction

The G Series Dry-Bag Isostatic Press is a cutting-edge technology designed to revolutionize the pressing process for products with a large length to diameter ratio. With its advanced features and precise control system, this press offers numerous advantages for businesses in various industries. Whether you need to press small, rodlike, or tube-shaped products, this press has got you covered. It can even be integrated into an automatic forming production line, maximizing efficiency. The airtight state of the working liquid throughout the cycle ensures cleanliness, eliminating the possibility of powder entering the medium. Plus, with its servo hydraulic system, the press operates silently, optimizing the labor environment.

Features of the G Series Dry-Bag Isostatic Press

The G series dry-bag isostatic press is specifically designed for pressing products with a large length to diameter ratio. It offers several features that enhance its performance and control precision:

1. Omron PLC Control Modules: The G series press employs Omron PLC control modules, which enable accurate control of the pressurization and relief process. This ensures precise and consistent results.

2. Servo System: The press is equipped with a servo system that enhances control precision. This system allows for precise adjustment of the pressurization and relief process, resulting in high-quality products.

These features make the G series dry-bag isostatic press a reliable and efficient solution for pressing products with a large length to diameter ratio.

Dry-Bag Isostatic Press

The dry-bag isostatic press is a versatile press used for pressing various products. It offers several advantages and features that make it a preferred choice for specific applications.

1. Omron Touch Screen Control: The press features a 10-inch full-color touch screen control panel by Omron. This user-friendly interface allows operators to easily set parameters and check operation conditions. The pressing process curve can be directly viewed on the interface, and pressing data can be exported to a PC for further analysis and storage.

2. Easy-to-Understand Control Cabinet: The control cabinet of the press is equipped with a membrane switch, which has a graphical design with lights for easy understanding. This ensures that operators can easily operate the press and monitor its performance.

3. Wet Bag vs Dry Bag Isostatic Pressing: Cold isostatic pressing can be divided into wet bag and dry bag methods. Wet bag isostatic pressing involves sealing the product in a high-pressure cylinder along with a liquid medium. This method is suitable for experimental research and small batch production. On the other hand, dry bag isostatic pressing involves using a powerful oil pressure pump and a modern computer control system to press the product. This method is efficient for producing small carbide articles with axisymmetric geometry.

The dry-bag isostatic press offers the advantage of automation, making it cost-effective for mass or semi-mass production of carbide articles with complex geometry. It also allows for the production of almost net-shape hollow green compacts, reducing the need for extensive machining.

In summary, the G series dry-bag isostatic press offers precise control and efficient pressing for products with a large length to diameter ratio. Its features and capabilities make it a valuable tool in various industries.

Control System

Uses a 10-inch full-color touch screen from Omron

The control system of the furnace utilizes a 10-inch full-color touch screen from Omron. This touch screen provides a user-friendly interface for easy operation and navigation. With the touch screen, you can easily set parameters and check operation conditions. It allows you to view the pressing process curve directly on the screen or export it to a PC via USB. The membrane switch on the control cabinet is also easy to understand, ensuring smooth operation of the control system.

Easy to set parameters and check operation conditions

With the 10-inch full-color touch screen, you can easily set parameters and check operation conditions. The user-friendly interface allows you to navigate through the settings and make adjustments as needed. Whether it's adjusting the ramp rates, preheat temperatures, or final process temperature, the control system makes it simple and convenient.

Pressing process curve can be viewed directly or exported to PC via USB

The control system allows you to view the pressing process curve directly on the touch screen. This gives you a visual representation of the process, making it easier to monitor and make adjustments if necessary. Additionally, you can export the process curve to a PC via USB. This allows you to analyze the data and make informed decisions for process optimization and improvement.

Membrane switch on control cabinet is easy to understand

The control cabinet is equipped with a membrane switch that is easy to understand. This switch provides a tactile interface for controlling the furnace and its related components. The clear labeling and intuitive design make it simple to operate the control system, even for those who are new to the equipment.

Uses an efficient servo pump and control motor to manage pressure changes

The control system utilizes an efficient servo pump and control motor to manage pressure changes. This ensures precise control over the entire process of pressure rise and relief. The use of these advanced components not only guarantees quiet and smooth operation but also results in lower energy consumption compared to traditional oil pump generator systems.

The control system of the furnace offers several advantages for efficient and reliable operation. With its user-friendly interface and advanced features, it simplifies the process of setting parameters and checking operation conditions. The ability to view the pressing process curve directly on the touch screen or export it to a PC via USB allows for better analysis and optimization. The membrane switch on the control cabinet ensures easy understanding and operation. Finally, the use of an efficient servo pump and control motor contributes to energy efficiency and smooth operation of the furnace.

Advantages of the Dry-Bag Isostatic Press

The Dry-Bag Isostatic Press offers several advantages over other pressing methods. Let's take a closer look at some of these advantages:

Suitable for pressing small, rodlike, or tube-shaped products

The Dry-Bag Isostatic Press is specifically designed to press products with a large ratio of length to diameter. This makes it ideal for pressing small, rodlike, or tube-shaped products. Whether you need to produce ceramic bodies for spark plugs or other small parts with axisymmetric shapes, the Dry-Bag Isostatic Press can efficiently handle the task.

Offers different material charging modes and demoulding modes

One of the key advantages of the Dry-Bag Isostatic Press is its flexibility in material charging and demoulding. It offers different modes for charging materials, allowing you to choose the most suitable method for your specific product. Additionally, it provides different demoulding modes, ensuring easy and efficient removal of the pressed products.

Can be integrated into an automatic forming production line

The Dry-Bag Isostatic Press can be seamlessly integrated into an automatic forming production line. This allows for a smooth and continuous production process, reducing the need for manual intervention and increasing overall efficiency. By automating the pressing process, you can optimize your production line and achieve higher productivity.

Ensures airtight state of the working liquid throughout the cycle

One of the critical factors in the success of the isostatic pressing process is maintaining an airtight state of the working liquid throughout the cycle. The Dry-Bag Isostatic Press excels in this regard, ensuring that the working liquid remains sealed and airtight throughout the entire pressing cycle. This helps to maintain consistent pressure and achieve uniform compaction of the pressed products.

Completely eradicates possibility of powder entering the working medium

A common challenge in pressing processes is the possibility of powder entering the working medium, leading to contamination and compromised product quality. With the Dry-Bag Isostatic Press, this concern is completely eradicated. The design of the press prevents any powder from entering the working medium, ensuring a clean and contamination-free environment for pressing.

Guarantees cleanliness of working environment

In addition to preventing powder contamination, the Dry-Bag Isostatic Press guarantees the cleanliness of the working environment. By eliminating the need for separate immersion and removal steps, it minimizes the potential for debris or contaminants to enter the pressing area. This not only ensures the quality of the pressed products but also maintains a clean and safe working environment.

Adopts a servo hydraulic system for ultra-silent operation, optimizing the labor environment

The Dry-Bag Isostatic Press is equipped with a servo hydraulic system, which not only provides precise control over the pressing process but also offers the advantage of ultra-silent operation. This helps to optimize the labor environment by reducing noise levels and creating a more comfortable working environment for operators.

Overall, the Dry-Bag Isostatic Press provides numerous advantages for pressing small, rodlike, or tube-shaped products. Its flexibility, automation capabilities, and focus on maintaining a clean and airtight environment make it a valuable tool for industries such as cemented carbides, ceramics, magnetic materials, and more.

Conclusion

In conclusion, the G Series Dry-Bag Isostatic Press offers a range of features and advantages that make it an ideal choice for pressing products with a large length to diameter ratio. With its Omron PLC control modules, servo system, and efficient servo pump, this press provides accurate control and precise pressure management. Additionally, its suitability for different product shapes, integration into automatic production lines, and maintenance of an airtight working environment ensure optimal performance and cleanliness. Overall, the G Series Dry-Bag Isostatic Press is a reliable solution for businesses looking to enhance their pressing processes.

If you are interested in this product you can browse our company website:https://kindle-tech.com/product-categories/isostatic-press, we always insist on the principle of quality first. During the production process, we strictly control every step of the process, using high quality materials and advanced production technology to ensure the stability and durability of our products. to ensure that their performance meets the highest standards. We believe that only by providing customers with excellent quality can we win their trust and long-term cooperation.